大厚度比零件（外侧）和波纹管（内侧）的缝焊研究

某重点型号波纹管组合件的设计要求是缝焊，对照以往产品的结构，比较明显的情况是波纹管在零件的内侧。零件的厚度是3mm，波纹管的厚度是0.1mm，零件与波纹管的厚度比比较大。波纹管在零件的内侧会产生一个问题：波纹管在焊接过程中会逐渐收缩，到最后与零件之间产生间隙，导致局部形不成焊缝。研究通过减小车配间隙,增加冷却手段、滚轮厚度和压力等措施来实现大厚度比的零件和波纹管之间的缝焊。     

Exploration and implementation of commonality valuation method in commercial aircraft family design

Commercial aircraft family design can reduce development costs, shorten development cycles, and expand the market coverage of aircraft. Commercial aircraft family development has become one of the most important features of modern aircraft design. This paper explores the effects of commonality on different aircraft models in a commercial aircraft family. The existing product commonality indexes are summarized and their limitations in the application to aircraft design are discussed. Then a new component commonality index is proposed based on the component decomposition structure. A model for calculating the aircraft program value is established,which considers development costs, manufacturing costs, sale price, operation costs and residual costs. The effects of aircraft commonality on time and economic costs of both development and manufacturing, and on sale price, are analyzed and quantified. The commonality evaluation strategy is obtained, which features comprehensive consideration of the aircraft program value and time costs. The break-even analysis of aircraft is proceeded on the basis of costs and price data. By using a real option method, the strategy considers the uncertainty of the aircraft program and the flexibility of the manufacturer. This strategy proves to be rational and applicable to aircraft design based on the calculation of three examples and the analysis of parameter sensitivity.     

Hypervelocity impact induced shock acoustic emission waves for quantitative damage evaluation using in situ miniaturized piezoelectric sensor network

Manmade debris and natural meteoroids, travelling in the Low Earth Orbit at a speed of several kilometers per second, pose a severe safety concern to the spacecraft in service through the HyperVelocity Impact(HVI). To address this issue, an investigation of shock Acoustic Emission(AE) waves induced by HVI to a downscaled two-layer Whipple shielding structure is performed,to realize a quantitative damage evaluation. Firstly a hybrid numerical model integrating smoothparticle hydrodynamics and finite element is built to obtain the wave response. The projectiles, with various impact velocities and directions, are modelled to impact the shielding structure with different thicknesses. Then experimental validation is carried out with built-in miniaturized piezoelectric sensors to in situ sense the HVI-induced AE waves. A quantitative agreement is obtained between numerical and experimental results, demonstrating the correctness of the hybrid model and facilitating the explanation of obtained AE signals in experiment. Based on the understanding of HVI-induced wave components, assessment of the damage severity, i.e., whether the outer shielding layer is perforated or not, is performed using the energy ratio between the regions of ‘‘high frequency" and ‘‘low frequency" in the acquired AE signals. Lastly, the direct-arrival fundamentalsymmetric wave mode is isolated from each sensing signal to be input into an enhanced delay-andsum algorithm, which visualizes HVI spots accurately and instantaneously with different sensor network configuration. All these works demonstrate the potential of quantitative, in situ, and real time HVI monitoring using miniaturized piezoelectric sensor network.     

基于激光的便携式飞机装配接缝质量检测仪及应用

介绍了一种基于激光的便携式接缝质量检测仪的工作原理及硬件组成。使用该检测仪对飞机缝隙和台阶阶差进行了测量,通过与人工测量进行对比验证,证明了该装置可实现对特征三维信息的快速自动检测,工作准确可靠。     

飞机数字化装配系统中机身交点孔加工方法研究

针对传统交点孔加工方法加工精度低且存在回弹变形的问题,设计了一种满足飞机大部件数字化装配要求的机身交点孔精加工方法,根据交点孔的加工特性完成了机身定位与固持、数控加工中心定位以及加工工艺的总体设计,确定了交点孔加工程序原点的计算方法和编程原则,最后通过交点孔试切加工试验验证了加工方法的可行性。     

人员密集场所玻璃材料装修消防安全隐患与防治措施探讨

吸取近年来人员密集场所重特大火灾事故及灭火救援伤亡案例教训,阐述了进一步完善此类场所消防安全防范措施的必要性和重要性.对人员密集场所目前装修工程中常使用的玻璃材料类型、功能及其安装工艺进行了说明.针对目前现行消防技术标准并结合工作实际,对玻璃材料装修在材料防火性能、安全疏散逃生、应急灭火救援和增加火灾负荷等方面存在的消防安全隐患进行了分析和探讨,并提出了切实可行的解决方案,为有关消防技术标准规范的修订提供了参考.     

基于上下文区域的飞机数字样机审查方法

为了提高数字样机审查的效率和质量,改善传统的审查方式,提出一种基于上下文区域的飞机数字样机审查方法,确保审查过程的规范性、可追溯性,同时缩短了审查周期并提高了设计质量,实现了飞机数字样机的数字化协调审查。     

永磁同步电机驱动太阳翼扰动力矩建模与仿真

建立太阳翼驱动机构(SADA)永磁同步电机的电磁方程，并利用固定界面模态综合法建立SADA驱动太阳翼耦合系统的振动方程；设计模拟柔性负载，对SADA驱动该柔性负载的扰振力矩进行仿真分析。结果表明，SADA驱动柔性负载运行过程中所产生扰振力矩主要由两个原因引起：1)电流噪声引起的力矩波动；2)控制参数选取不当引起的转角波动。     

基于特征的数控编程技术在航空企业的推广应用

针对国内航空企业飞机结构件数控编程中存在的重复工作量大、效率低、质量不稳定、规范性差等问题,通过面向多主机厂推广基于特征的数控编程技术,切实提高飞机结构件数控编程的效率与质量.首先概述了基于特征的快速程编(FBM NUAA)系统的整体架构,并且介绍了基于特征的数控编程技术在多家主机厂中的推广与应用情况,以及前期推广中遇到的问题,并提出了解决方案.根据多主机厂多机型过百项飞机结构件的实际应用结果表明采用基于特征的快速程编系统进行数控编程,刀轨平均自动生成率超过90％,编程时间较传统编程方式平均缩短70％以上.     

粒子群算法在装配序列规划中的应用方法研究

将粒子群优化算法引入到装配序列规划中,详细讨论了粒子群算法在装配规划中的数学表示,给出了适应度函数评价方法,并实现了装配干涉矩阵的构建,以发动机化油器装配为例,分析了粒子群算法在装配序列规划中的具体应用.